Sintering furnaces use high-temperature heating to induce physical or chemical reactions in materials and are widely used in material preparation and heat treatment. The following are their main types, their uses, and their principles:
Vacuum Sintering Furnaces
Under vacuum conditions, a protective gas (such as hydrogen) is introduced. Medium-frequency induction heating of a tungsten crucible generates high temperatures. These furnaces are suitable for powder forming and sintering of refractory alloys (such as tungsten and molybdenum). They utilize heat radiation conduction to achieve high-temperature sintering, while an intelligent temperature control system regulates the temperature and holding time.
Gas Pressure Sintering Furnaces
Using hot isostatic pressing (HIP) technology, the furnace eliminates material defects through a three-stage process of low pressure, atmospheric pressure, and high pressure, creating a high-density, low-porosity structure. These furnaces are suitable for the preparation of high-performance ceramics. Pressure-assisted sintering achieves a denser sintered body.
Microwave Sintering Furnaces
Quickly and uniformly heat materials in a variety of atmospheres (such as air, oxygen, and nitrogen). These furnaces are suitable for sintering electronic components (such as thick-film circuits and solar panels) and for high-temperature synthesis processes. They utilize microwave energy coupling to directly heat the material, shortening sintering time and improving uniformity.
General Uses
In addition to the above types, sintering furnaces are also used for:
Ceramic Material Preparation: Sintering of zirconia ceramics and diamond saw blades
Metal Heat Treatment: Copper annealing and steel strip heat treatment
Electronic Component Production: Sintering of LTCC components and electronic electrodes