Application FieldsThe newly upgraded Bi-metal Rivet Contact Machine independently developed by HARBIN RAINBOW TECHNOLOGY is professionally designed for the mass production of high-precision bimetal rivets. It is widely applicable to core manufacturing fields including electrical appliances, electronic components, automotive accessories, low-voltage electrical switches, instrumentation and hardware connectors. This equipment is specially tailored for the composite processing of silver-copper bimetal materials, perfectly meeting the production demands for high conductivity, high wear resistance and stable electrical performance of bimetal rivet parts. It is an ideal professional processing device for standardized and batch production of high-end bimetal rivet products.

Product AdvantagesCompared with traditional rivet processing equipment, this new-generation bimetal rivet contact machine achieves comprehensive upgrades in operational safety, ultra-high machining precision, production stability, service life and intelligent control. The equipment adopts a humanized and industrial standardized design, with highly matched material configuration and structural optimization for bimetal processing. It effectively solves the common problems of traditional equipment such as unstable forming accuracy, easy wear of core parts, single processing function, poor safety performance and difficult production data monitoring. It can realize long-term uninterrupted high-efficiency production, guarantee consistent product qualification rate and outstanding dimensional precision, greatly reduce equipment failure rate and later maintenance cost, and help enterprises improve production efficiency and product competitiveness while realizing standardized and intelligent production management.

Detailed Product Features & Technical Specifications

1. Fully enclosed housing is adopted for the whole machine, which effectively isolates the internal operating and rotating parts. It completely avoids accidental contact between operators and running components during production, greatly improving overall operation safety and meeting industrial safety production standards.

2. The equipment is equipped with SIEMENS S7-200/300 PLC control system, with powerful and intelligent detection and control functions. It supports real-time production speed dynamic display, full-statistics tracking of total production output, and real-time monitoring of equipment operating status. Once abnormal faults occur, the system will trigger an instant alarm to remind operators of timely troubleshooting, ensuring continuous and stable production.

3. High-precision detection sensors are installed at the key processing positions. The sensors can accurately detect the dimensional accuracy of finished rivet products in real time, automatically screen and eliminate all unqualified products, effectively guaranteeing the dimensional consistency and overall quality stability of batch products.

4. The whole machine is equipped with an advanced variable frequency speed regulation system. It supports flexible and stepless adjustment of production speed according to different product specifications and production demands, realizing energy-saving, stable and efficient production operation.

5. All key load-bearing and processing parts of the machine undergo professional heat treatment processing. This manufacturing process thoroughly eliminates the deformation risk of mechanical parts during long-term high-frequency operation, maintaining the equipment’s long-running high precision and excellent mechanical stability.

6. The machine is equipped with an upgraded integrated braking device. The newly optimized braking mechanism can achieve instantaneous emergency stop in case of abnormal operation and emergency situations, effectively avoiding production accidents and product processing errors, further improving production safety and ensuring unified and stable product quality.

7. Adopting a mature variable frequency speed regulation system, the equipment features stable speed change, low operation noise and low energy consumption, which not only adapts to diversified production requirements but also reduces enterprise production costs.

8. The whole machine is painted with standard blue-grey (RAL 7031) industrial coating. The standardized industrial color matching presents a neat, professional and standardized equipment appearance, suitable for formal factory production and high-end product supporting processing scenarios.

9. The core sliding system consists of special customized sliders installed behind the slider section cover. The sliders are made of high-performance QSn6-6-3 (CuSn6Pb6Zn3) copper alloy material, which significantly enhances the wear resistance and smoothness of the sliding structure and extends the service life of core moving parts.

10. The sliding parts behind the slider section cover uniformly adopt QSn6-6-3 wear-resistant copper alloy material, ensuring long-term friction resistance without deformation and stable sliding precision.

11. The equipment is equipped with two independent sliding systems, which are specially designed for the separate processing and production of silver materials and copper materials. The independent structural design avoids material processing interference and ensures high precision and pertinence of bimetal composite processing.

12. The slider part cover is made of high-strength 40Cr material, with the hardness controlled stably at HRC45-50 after heat treatment. It has strong impact resistance and structural stability, protecting the internal sliding components and improving the overall durability of the equipment.

13. Both sides of the machine sliding shaft are equipped with wedge-shaped copper sliding liners and rectangular copper sliding liners. All liners are made of QSn6-6-3 high wear-resistant copper alloy, ensuring flexible and jitter-free sliding operation and maintaining long-term processing precision.

14. The sliding components installed at the bottom of the machine are made of high-elasticity and high-strength 60Si2Mn material, which effectively bears long-term mechanical vibration and load operation and improves the overall structural stability of the equipment.

15. The connecting rod bearings of the whole machine are made of QSn6-6-3 wear-resistant copper alloy. The material has good lubricity, friction resistance and fatigue resistance, reducing operating friction loss and lowering equipment maintenance frequency.