THE MAIN PURPOSE OF THREAD ROLLING MACHINE

THE MAIN FUNCTION OF THE THREAD ROLLING MACHINE IS TWO THREAD ROLLING PLATE EXTRUSION THROUGH ACTION, MAKING PLASTIC DEFORMATION, THEN THE THREAD IS MADE. IT CAN MAKE THREAD OF ALL KINDS OF NATIONAL STANDARD, JAPANESE STANDARD OR US STANDARD WITH HIGH SPEED AND STABILITY. THE MACHINE SEED CAN REACH TO ABOUT 300 PCS PER MINUTE, AND IT IS CURRENTLY RATHER ADVANCED HIGH-SPEED SCREW EQUIPMENT IN THE MARKET, AND IS APPLICABLE TO MSS PRODUCTION USE OF SCREW FACTORIES. AND IT CAN ALSO BE SEPARATELY DESIGNED ACCORDING TO CUSTOMER REQUIREMENTS, RUB SYSTEM NON-STANDRAD SREWS AND SPECIAL HARDWARE PRODUCTS.

 BASIC MANUFACTURING ROCESSES FOR SCREW

 PROCESS DESCRIPTION AND REQUIRED EQUIPRMENT

1.PULL CORD LINE TO THE DESIRED SIZE(WIRE DRAWING MACHINE)

2.MAKE DEBUGGING, PRODUCTION, AND SCREW HEAD FORMING ON THE HEADING MACHINE (SCREW HEADING MACHINE

3.MAKE THREAD ROLLING ON THE THREAD ROLLING MACHINE, THEN THE SCREW WILL FORM AS A WHOLE. (SCREW THREAD ROLLING MACHINE)

4.THE SEMI-FINISHED SCREW WILL BE PUT IN THE HEAT TREARMENT FURNACE, AND THE PROCESS WILL BE ACCORDING TO THE STANDARD TREATMENT. (HEAT TREATMENT FURNACE)

5.MAKE BLACK OXIDE AND GALVANIZING ACCORDING TO THE REQUIREMENT (GALVANIZING EQUIPMENT)

6.PACKING AND DELIVERY. (PACKAGING EQUIPMENT)

HANDLING AND INSTALLATION OF THREAD ROLLING MACHINE

1.

AFTER OPENING THE BOX, FIRST CHECK THE MACHINE’S EXTERNAL CONDITION, AND THEN CHECK THE ATTATHMENTS AND TOOLS ACCORDING TO THE PACKING LIST.THE INSTALLATION OF THIS SERIES OF MACHINE TOOLS IS SIMPLE, IT SHOULD BE JUST PUT ON THE FOUNDATION PLATFORM WITH THE PRESSING BLOCK AROUND THE MACHINE.AFTER THE INSTALLATION OF THE MACHINE TOOLS, USE CLEANER TO CLEAN THE ANTIRUST OIL ON MACHINE’S EXTERNAL SURFACE, THEN ADD THE LUBRICATING OIL ACCORDING TO THE PROVISIONS OF THE MACHINE TOOL LUBRICATION SYSTEM.

THE GRID VOLTAGE IS ALLOWED TO FLUCTUATE BETWEEN 10% AND 15%

THE GRID FREQUENCY IS ALLOWED TO FLUCTUATE BETWEEN 50Hz±1Hz

CHECK WHETHER THE POWER SUPPLY IS IN ACCORDANCE WITH THE REQUIREMENTS OF THE MACHINE TOOL, IF NOT, DON'T MAKE FORCED STARTUP TO AVOID AN ACCIDENT

PLEASE REFER TO THE POWER PROTECTION ON ELECTRICAL SCHEMATICE DIAGRAM (FIGURE2) TO INTRODUCE THE POWER LINE TO THE MACHINE POWER WIRING BOARD AND GROUNDING ROD.

AFTER THE POWER IS SUCCESSFUL, PLEASE OPERATE THE MACHINE TOOL ACCORDING TO THE ELECTRICAL SCHEMATIC DIAGRAM AND ELECTRICAL COMPONENT LIST, THEN CHECK THE FUNCTION OF EACH CONTROL BUTTONS.

IT CAN BE BROUGHT INTO PRODUCTION AFTER EVERYTHING IS CHECKED AND IN NORMAL CONDITION

System Layout of Thread Rolling Machine

 Thread rolling machine debugging

IT IS A MUST TO CHECK THE MACHINE INSTRUCTION MANUAL BEFORE COMMISSIONING, TO UNDERSTAND THE SRUCTURE OF THE MACHINE TOOL AND BE FAMILIAR WITH THE ROLE OF THE OPERATING MECHANISM AND USING METHOD. USE A HANDLE TO PULL THE MACHINE AND CHECK THE WORKING CONDITION OF EACH PARTS, AND WHRTHER THE ELECTRIC SYSTEM IS IN GOOD CONDITION AND WHETHER THE ENGINE IS DAMP BEFORE IT IS PLUGED IN POWER MOTOR. AFTER TURNING ON THE POWER SUPPLY, CHECK WHETHER THE MOTOR ROTATION DIRECTION IS CORRECT.

WHEN CHECKS ARE FINISHED, THE PARTS CAN UNDERGO EMPTY RUNNING TEST. FIRST, TURN OFF THE SWITCH AND START THE LUBRICATING OIL PUMP.WHEN IT IS OBSERVED THAT EACH NOZZLE HAS MACHINE OIL, ONLY WHEN THERE IS NO SHUTDOWN AFTER  IDLING FOR A FEW MINUTE

CAN THE THREAD ROLLING PLATE MOLD BE INSTALLED.